Yogesh Kashinath Patil

• Supervised daily operations, including employee performance, preventive maintenance and safety.
• Planned scheduled maintenance outages as part of preventive maintenance program. Manage both Electrical and mechanical section together.
• Evaluated final results to determine quality levels and isolate root causes of any identified faults.
• Organized ongoing maintenance schedules to boost system performance. Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
• Established and documented protocols for preventive maintenance procedures, decreasing equipment issues and reducing downtime 1%. Standardization and sustainability documents creation.
• Reviewed technical documentation to complete equipment maintenance and repair, spare part inventory control, Spare parts orders, Vendor development and communication with them to get required service on time.
• Develop clear accountability for maintenance material spend combined strategy to manage expenditure
• Control of reactive and preventive maintenance services in a timely and cost efficient manner, Carryout modification and improvements for cost reduction and productivity improvements along with manpower management.
• Handle Government departments communication for certificates and licensing for factory.
• Handle HSE, Fire and safety throughout and control it.
• Handle new projects and machine Erection & commissioning.
• Knowledge in Pneumatics and hydraulics

Responsible for maintained all plant machinery, Utilities like -Corrugation Machine: ISOWA 3 ply and ISOWA 5ply. Splicers, Single Facer, Double facer, CR/Slitter, and Automatic stacker. Printing, folder gluer and box making Machine: ISOWA PS6E, Casemaker, AFG, Falcon FG50FG50, TCY, MIGNWEI. Die Cutting Machine: LE-SHENQUE TAIWAN, Mosca Bundle strapping and Auto Pallet strapping, Transpack, Boiler- Forbe marshall, Thermax with Softener and CRS setup, Compressor- Atlas Copco, Kaeser, IR, ETP, Forklift- Toyota forklift and clamp lift upto 5ton capacity, Nissan forklift and clamp lift.

• Developed process improvements to increase reliability and equipment performance.
• Worked as TPM ENGINEER. TPM cover following things

1. Machine assessment, 2. Initial cleaning and inspection, 3. Initial , 4. Standardization, 5. Performances maintenance task, 6. Document win, 7. Communication and train: Awareness sessions, SOP training

• Performed troubleshooting and repair for complex mechanical and electrical equipment, including following list of equipment

· Printing Machine: Heidelberg XL-106, KBA-106, KBA-105, Roland 700

· Die Cutting Machine: Bobst Expertcut, Bobst Spanthera, Bobst 102SE, IJIMA, IBERICA JRK-105, IJIMA. Bobst Vision Foil.

· Gluing and Folding: Bobst MasterFold and Alpina with easy feeder and cartonpack, Bobst Fuego, Bobst Domino, Omega, IPBM,

· Lamination and corrugation: Asitrade (USA made by BOBST), black line lamina, Glue Line Lamina,

· Paper Molding machine: GMA (Germany)

· Wholenber, balemaster, Window patching machine, Sheeter machine

• Frequently diagnosed mechanical problems and determined how to correct issues.
• Established and monitored maintenance protocols to deliver reliable service.
• Recommended design modifications to eliminate downtime of machine and system malfunctions.
• Completed root cause analysis, logged faults and prepared system reports.
• Performed troubleshooting, diagnosis and repair of · Sheet feed machine: Heidelberg CD102FLX { 6 machine}, Roland 900, Roland 700 { 3machine}.

· Die Cutting machine: Bobst 102-E. Bobst 1120, Bobst 1420, Bobst BMA Foiling Machine, Simplia Hand punching.

· Corrugation and Lamination : Control-Ing { 2 machine}, and steam boiler

· Gluing Machine : Bobst Master fold,

· Visual Printing, Lemanic printing machine,

· Compressors: Atlas copco GA 75, Atlas copco GA 55, Ingorsland, Blowers, oil and dry compressors of vacuum and blower.

· Sheeter cutting machine, Polar cutting machine, equipment.

• Developed process improvements to increase reliability and equipment performance.
• Performed troubleshooting and repair for complex MECHANICAL AND electrical equipment, including following list

Web and sheet feed machine, Flexo printing machine, Digital printing machine, Lable cutting machine, Die cutting machine, Binding machine, Polar cutting machine, wire stitching machine, compressors, blower, chiller, cooling Tower, DG sets, forklift, UV Coating machine, Folding machine.

Machine under handling:-

Heidelberg sheet-feed machine (14 nos) like CD74,SM102F,SM102Z,SM72FL,MOZ,SORS,KORS,KORD,GTO46(2nos),GTO52,Platine (2 nos),Gross Press 1, 2 DAYA lamination m/c, Polar cutting m/cs(05 nos.), Wholenburg cutting machine, Mullar Martini star binder machine, Preprss film developer, plate developer. Flexo plate maker, Bush Label cutting m/c,IJIMA die cutting m/c, Flexo lable printing machine, KOPak machine, Alfa omega Box packing and gluing m/c,Set Master sheet collator m/cs(02 nos),Stitching m/cs(5 nos),ANNOR knife sharpening m/c,Rotary Dry & Oil Compressors(15 nos),Scroll compressor, Reciprocating Compressors(07nos),Cummunis D.G.Set 550 KVA & 350 KVA & Perkins D.G.Set 100 KVA. Small lathe machine, Drilling machine, welding machine, Grinder machine for general mechanical maintenance.

Duties: Responsible for mechanical maintenance of all machines in the Press, Printing Unit that includes

Web feed machine, sheet feed machine, binding machine, cutting machine, wire stitching machine, compressors, blower, chiller, cooling Tower, DG, VAHP, forklift, UV Coating machine, Folding machine.

Machine under handling:-

1.Web Feed- 1.1 Harries and dryer, and folder- 2nos

1.2 Mitsubishi and Dryer and folder

2.Heidelberg Sheet feed- SM-74V, SM-102V, UV Coating, Binding M/C Star Plus and 3 knife cutter, Star binder, Folding machine. Star folding ,Cutting machine, Perfecta, Wholenburg Three knife cutter , Wire , Stitching machine- Mullar Martini Saddle stitching, D.G sets – 350 and 550 KVA cummunis

• Developed process improvements to increase reliability and equipment performance.
• Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
• Cleaned and lubricated parts to keep all equipment operating at peak performance.

Duties: Responsible for mechanical maintenance of all machines in plant that includes Boiler, Dryer, conveyor system, pressing machine. Cooling tower and its accessories, compressor, blower. Different types of cutters, AHU, Blinder, Hammer mill, etc.

• Dismantled defective machines and equipment and installed new or repaired parts.
• Organized and directed maintenance shutdowns and startups.
• Managed daily activities of maintenance staff by Planning, Preventive and Schedule maintenance,