Vishnu Palaniyappan

With over 12 years of experience in steel structural fabrication, project management, and E&I integration, I specialize in executing complex projects across the Oil & Gas, Industrial Manufacturing, and Infrastructure sectors. A certified PMP and SAP PP professional, I focus on safety compliance, quality assurance, and process optimization.

I have successfully delivered high-profile projects, including chemical injection skids, MSV skid packages, heat exchangers, wellhead skid packages, oil modular packages, separators, pressure vessels, VFD & FSD skid packages for ESP wells, and PEB warehouse structures, with extensive experience in PLC, LCP, and JB E&I integration, ensuring seamless coordination of electrical, instrumentation, and structural systems.

Technically proficient in welding processes (PTW, GTAW, GMAW, FCAW, SMAW), NDT procedures, and rubber lining, I ensure structural integrity and fabrication efficiency. Well-versed in ISO standards, AWS codes, MS Project, and Primavera P6, I consistently ensure projects meet quality standards and regulatory compliance.

• ASNT Level II - Radiographic Testing, Ultrasonic Testing, Magnetic Particle Testing, Liquid Penetrant Testing (LPT)
• Proficiency in AutoCAD
• In-depth knowledge of Rubber Technology
• PMP, MS- Project, Primavera P6, SAP PP , ODOO , Omono

Fabrication & commissioning of a chemical injection skids in PDO, Fabrication of Well Head skid packages, Oil Modulars, Compressor skids, Erection and commissioning of a new flow line spanning 27 kilometres from Tharwah to Rima, 2019., Fabrication and supply of primary and secondary structures, measuring 100 meters by 240 meters (PEB), for the MPP3 project at Marmul, 2019., Fabrication and supply of primary and secondary structures (PEB) for warehouses, encompassing a 200-meter by 450-meter shed erected at Petrofac Marmul, 2019., Fabrication and commissioning of Beam Pump hookup spools at Amal and Harweel, 2020., Fabrication and installation of an MSV skid at Harweel, 2019., HDPE fusion and installation of a 32-inch pipeline at Nimr, 2018., Manufacturing of EOT cranes ranging from 5 to 40 tons at Nikkitha Built Tech, 2021., On-site fabrication and erection of 800 metric tons of primary and secondary structures, including complete roofing work with Flux Lock standing seam sheets, class Hool sheets, and vinegar ply boards at Zoho Corporation, Mathalamparai, Tenkasi, 2022.

• Completed the Permit to Work (PTW) Signatory Job Hazard Analysis, including basic gas testing, H2S awareness, and escape procedures, as well as HSE tools and skills for chemical handling and initial fire response.
• Completed Safety Leadership Training.
• Participated in Work at Height training provided by the National Training Institute, as recommended by the Petroleum Development of Oman.

I hereby affirm that the information provided above is accurate to the best of my knowledge and belief.

• Proficient in estimation and costing techniques related to fabrication and rubber lining.
• Strong project management skills.
• Comprehensive knowledge and understanding of various fabrication and rubber lining processes, complemented by a robust technical mindset.
• Ability to prepare Material Take-Off (MTO) and cost quotations for fabrication and rubber lining projects.
• Ensure proper maintenance of drawings on the shop floor. Develop monthly production plans.
• Communicate project objectives and plans effectively to team members.
• Ensure compliance with health and safety regulations.
• Uphold Quality Management System (QMS) standards on the shop floor.
• Familiarity with rubber techniques. Mentor and develop new trainee engineers.
• Successfully managed various complex projects.
• Ensure optimal utilization of resources, materials, and consumables.
• Conducting costing and analysis of projects at various stages, reporting and forecasting results to management.
• Appraise the monthly performance of the execution team to management.
• Ensure adherence to company policies among staff members, delegate responsibilities, and liaise with vendors for business operations.

• Production Engineer – Fabrication Department
• Supervised daily mechanical operations across six estates, ensuring optimal efficiency and compliance with safety standards.
• Coordinated and prioritized mechanical activities within the workshop, streamlining workflows to achieve production targets.
• Conducted regular site assessments at sisal estates for truck body fabrication, overseeing project preparation and execution.
• Developed and maintained Material Take-Off (MTO) documents to facilitate precise procurement planning.
• Led procurement initiatives for fabrication materials, negotiating with vendors to ensure cost-effectiveness and quality.
• Organized and facilitated vendor meetings to strengthen partnerships and enhance service delivery.
• Compiled and presented operational reports to the General Manager, offering insights into performance metrics and opportunities for improvement.
• Implemented an advanced inventory management system, significantly enhancing order fulfillment and material tracking processes.
• Trained and mentored workshop staff to improve skills and foster a culture of continuous improvement.
• Project Manager
• Successfully completed the Zoho Corporation Mathalamparai Steel Building project, implementing Flux Lock standing seam roofing in Tenkasi through effective prioritization of tasks based on urgency, resource availability, and alignment with organizational objectives.
• Oversaw the on-site fabrication and erection of primary and secondary structures, achieving the installation of 800 metric tons of steel.
• Actively participated in customer review meetings to communicate project status and align expectations with stakeholders.
• Managed vendor relationships, including the preparation of Material Take-Offs (MTOs) and the initiation of procurement processes.
• Conducted a thorough analysis of customer complaints and implemented effective resolutions to enhance client satisfaction.
• Identified necessary plans and resources to achieve project goals, consistently monitoring performance to identify areas for improvement.
• Met project deadlines without compromising build quality or workplace safety standards.
• Mentored junior team members in project management best practices, fostering skill development and enhancing overall team performance.
• Negotiated and managed third-party contracts to ensure timely delivery of project deliverables.
• Coordinated material procurement and services, ensuring adherence to budget constraints.
• Implemented continuous improvement initiatives to optimize project outcomes while ensuring cost-effectiveness.
• Led cross-functional teams to successful project completions, enhancing team cohesion and productivity through effective leadership strategies.
• Strengthened client relationships by consistently meeting or exceeding project expectations and maintaining open communication channels.
• Conducted daily site activity verification and oversight of the assembly of erection parts to ensure quality control.
• Pre-planned all site activities and provided daily progress reports on site conditions to the Vice President and Director.
• Plant & Production Manager
• Led day-to-day operations across the production floor, ensuring seamless execution of workflows to meet tight project deadlines.
• Optimized production processes to maximize efficiency while maintaining strict adherence to safety and quality standards.
• Provided hands-on technical leadership, supporting teams with guidance and problem-solving in high-pressure environments.
• Collaborated effectively with cross-functional teams, clients, and vendors to drive project success and exceed delivery expectations.
• Managed high-demand operational challenges with a focus on continuous improvement, team development, and strategic execution.
• Oversaw the manufacturing of various types of EOT cranes and hoists, driving operational excellence.
• Implemented strategies to enhance production efficiency, achieving significant cost reductions.
• Quickly resolved operational issues to meet and exceed productivity goals.
• Established and maintained internal operational standards and productivity benchmarks.
• Standardized production procedures, defined job roles, and developed quality assurance guidelines to ensure consistency and quality.
• Increased overall productivity by identifying process bottlenecks and implementing effective solutions.
• Reduced waste and material costs through optimized resource allocation and inventory management practices.
• Enhanced production efficiency by streamlining workflows and applying lean manufacturing techniques.
• Estimated labor requirements to align with projected workload, ensuring optimal staffing levels.
• Conducted regular performance reviews, identifying areas for improvement and implementing targeted development plans for team members.
• Collaborated with cross-functional teams to align production schedules with customer requirements, ensuring timely delivery and satisfaction.
• Plant Manager
• Prepared and estimated surface areas and chemical compounds for rubber linings, ensuring precise calculations for project proposals.
• Reported directly to the Managing Director, providing updates and strategic insights.
• Negotiated competitive rates for rubber linings with customers, optimizing cost structures while maintaining quality.
• Ensured the highest quality standards for rubber sheets, conducting thorough inspections on a per-sheet basis.
• Actively pursue new business opportunities, marketing rubber linings and following up on customer orders to drive sales.
• Conducted regular performance reviews of operations staff, identifying areas for improvement and developing actionable plans.
• Supervised and ensured compliance of team members with company policies and procedures, fostering a productive work environment.
• Led the hiring, onboarding, and training of new employees to align with business needs and objectives.
• Developed and implemented strategies aimed at maximizing customer satisfaction and retention.
• Empowered employees to take ownership of their roles, enhancing accountability and improving overall performance outcomes.
• Streamlined operations to increase profitability, resulting in a significant boost in operational efficiency.
• Cultivated strong relationships with vendors, negotiating favorable pricing and enhancing service quality.
• Efficiently managed purchasing, sales, marketing, and customer account operations to drive business growth.
• Negotiated pricing and service agreements with customers and vendors, effectively reducing expenses and increasing profit margins.
• Oil and Gas Mechanical Site Engineer
• Led pipeline projects from planning through execution, ensuring timely and cost-effective delivery by coordinating activities across teams.
• Evaluated and selected materials for pipeline construction, focusing on durability and cost-effectiveness to optimize project outcomes.
• Implemented and enforced rigorous safety protocols, significantly enhancing workplace safety and reducing incidents.
• Conducted comprehensive inspections of pipelines to identify potential issues, coordinating maintenance activities to ensure operational integrity.
• Evaluated and mitigated risks associated with pipeline operations, ensuring compliance with safety and regulatory standards.
• Collaborated closely with government agencies, landowners, and engineering professionals to address concerns and secure necessary permits.
• Developed and implemented effective emergency response plans to manage and mitigate potential incidents.
• Maintained detailed records of pipeline specifications, inspections, and maintenance activities; prepared regular progress reports to ensure compliance with regulations and standards.