Summary
I am an enthusiastic ,dynamic, well organized highly accomplished professional with a strategic vision, planning and leadership skills ,seeking senior managerial positions with 15+ years of experience in the field of industrial automation ,energy management systems, projects, operations ,utilities management & maintenance. Having enough exposure with multinational OEMs ,multi cultured teams, I have acquired ability to analyze and create unique solutions, designed to yield a profitable outcome which has proven to be my greatest strength to offer Project Management Project Planning & Execution Automation Engineering Design & Development Installation & Commissioning Erection & Calibration Lean 6-sigma greenbelt Profit leadership Energy management systems Special purpose machines Breakdown Maintenance Requirement Gathering Technical Documentation Quality Assurance & control Troubleshooting & Technical Support Blue ocean strategy Client Coordination Client Relationship Management Business head & Development Strategic Planning Executive Leadership Techno commercial
Overview
17
17
years of professional experience
7
7
years of post-secondary education
1
1
Language
Work History
Buisiness Head-LV ,Automation & Energy management
Sharikah Fanniya Omaniyah LLC
muscat, muscat-Oman
11.2022 - Current
- Managed time efficiently in order to complete all tasks within deadlines.
- Completed paperwork, recognizing discrepancies and promptly addressing for resolution.
- Delivered services to customer locations within specific timeframes.
- Exercised leadership capabilities by successfully motivating and inspiring others.
- Proven ability to develop and implement creative solutions to complex problems.
- Strengthened communication skills through regular interactions with others.
- Excellent communication skills, both verbal and written.
- Self-motivated, with a strong sense of personal responsibility.
- Resolved problems, improved operations and provided exceptional service.
- Cultivated interpersonal skills by building positive relationships with others.
- Worked effectively in fast-paced environments.
- Paid attention to detail while completing assignments.
- Developed and maintained courteous and effective working relationships.
- Gained strong leadership skills by managing projects from start to finish.
SAP, Senior Industrial Automation & energy Engineer
AREEJ VEGETABLE OILS AND DERIVATIVES SAOG
Muscat
05.2013 - 11.2022
- Hanna maintenance modules-SAP implementation for schedule preventive maintenance, breakdown maintenance with analysis by MTTR,MTBR & MTTF and optimization of the inventory & spares costs savings through profit leader ship Industry 4.0 Smart factory -Overall equipment efficiency(OEE)for line integration automation & IOT data analysis & reporting Programmable Logic Controllers, VFD & HMI : ALLEN BRADLEY, ABB, SIEMENS, OMRON, GE FANUC
- KEYENCE, SCHNEIDER, ENDA,ABB,B&R, Variable Frequency Drives: Seimens, ABB, Telemechanique, SSD, Parker, Allen bradely,Lenze,Mitsubishi
- Eurotherm SCADA: Fix32, Wonderware intouch, Wincc, GE-simplicity ROBOTS: Fuji, GE Fanuc, Lantech, TMG Automation brands : Carlo gavazzi, IFM, SMC, Festo, Sika, Wika, E&H, Micromotion, Emeron, Sick
- B&R, Cognex, Banner ,Phoenix contact, Eaton Utilities & refrigeration : Steam boilers-Thermax & Garioni naval, Air & water cooled chillers (York YLAA &
- YCAA) ,Mcquay,Lotus air, Green box, Carrier,Trane Compressors: HP compressors-SIAD Tempo-2, Compressors -Atlas copco-GA75,45,30, Kaiser BSD81 TPM,TQM,KAISEN & 5 S
- ACHIEVEMENTS –ENERGY SAVING PROJECTS & AUTOMATION Strategic planning and achievement of energy reduction by 10% in the energy consumption for last 4 years in electricity, water& natural gas/steam saving approx
- 4million KWHr energy Team lead HP compressor centralization project implementation saving of 1,2 million KWhr with ROI 1.5years Team lead LP compressor centralization project implementation saving of 0..6 million KWHr with ROI 2 years Coefficient of performance (COP) calculation of the various air cooled YORK chillers for the optimization of energy and plant energy usage & liaising with the york chiller OEM for the replacement of the less COP chillers with the advanced VFD systems and later to centralize the same Constantly challenging and reducing the motor capacity reduction for various chilled water and flow pumps with ROI less than 2 years Plant energy reduction by 20% through VFD control chilled water pumps, cooling pumps, oil pumps & various conveyor motors through automation Monitored energy performance of the Significant energy users (SEU) by spearheading project of 40000KWhr energy capturing live through centralized SCADA and daily report generation for weekly regression analysis Spear heading the analysis of energy savings & optimization projects for ISO 50001 through automation and challenging the operation parameters by constantly generating energy saving opportunities(ESO) with RIO
- Energy performance indicators(EnPI), Significant energy user(SEU) & its regression analysis for compressed air ,water ,natural gas, steam and electricity Yearly training and awareness for the energy team and operations for identifying & challenging the energy performance Spear heading line wise integration of filling & packing and palletizing machinery automation project with interface to the SMART FACTORY for OEE(Overall equipment efficiency) and its analysis Spearheading 500 ton,200 ton refinery and fractionation plants right from the design to the commissioning Spear heading Fanuc robot high speed dual palletizing installation and commissioning project management right from project scoping, estimation, planning, scheduling, resource administration ,energy management & quality management-2020 Expertise in automation machineries techno commercial negotiations based on RFI,RFQ & RFP, In charge Projects & Maintenance
- Key Deliverables: Spearheading Automation & energy team for Industrial Automation Projects & Maintenance in Manufacturing firm o Process - Refinery, Fractionation & IE plant o Bottle Making, Filling & Packaging – Edible Oils, Mayonnaise, Margarine, Can Filling o Utilities - Boilers, Compressors, RO Plant & ETP o Ware house automation-FIFO automatic shuttle palletisation o Security Systems - CCTV, Fire Alarm System Implementation for Project BOQ, preparing tender, technical clearance, execution & commissioning and handover projects as per the QC/production/technical norms Executing preventive maintenance, shutdown maintenance and breakdown maintenance and troubleshooting of field automation (PLC, HMI & SCADA) and inter discipline engineering works to meet the day to day production requirements In charge for in-house calibration & ISO certification based on the technical data sheet of the field instruments gauges, transmitters, controllers AMC for 11KV/415 V 1600 & 1000 KVA transformers & RMUs, coordination with MEDC, planning, documenting & control monthly & annual electricity consumption / tonnage
- Projects Handled: Review technical data sheet and modification E&I drawing with the consultant and project implementation with the contractor for commissioning of 200 Ton refinery & fractionation Centralized SCADA energy monitoring system for plant energy management and per tonnage optimization for the entire factory with more than 200 energy detection points Centralized Compressor management systems (Both HP and LP compressors for air optimization and Energy savings Project & Maintenance coordination, AMC, troubleshooting interfacing & technical procurement with various automation OEMs - Metal nova bottle filling lines, FUJI ,GE Fanuc & lantech carton packing robots- clear pack
- Thomason filling line, Newtech labeling system, Digipack weighing system, TMG carton packer, HUGOBECK shrink wrapping, AND & OR handle fixing machine, GEfit handle fixing machine, FMT & inline filling system in mayonnaise Area, HUSKY, TECHNE, AUTOMA, AOIKI & SIAPI – bottle making, AVE & CERMA bottle filing lines
- Sargiani can filling, Alfalaval – Malaysia refinery, Westfalia-seperators, Intersonikon-malaysia fractionation
- Online CIJ & carton coder Printers-Mathews, Linx, Leibinger, Patty line, Bocknsohn & Benhill M/C- margarine filling, Loma & safelineonline metal detectors, Boilers-Thermax, Compressors-Atlas copco, Chillers-Lotus
- Greeen box Heading technical designing, procurement & commissioning of electrical/instrumentation projects o Miltonroy online auto Vitamin dosing system with E&H product mass flow meter in process & packing lines o Multiple vision camera rejection systems for product barcode, labeling, bottle coding detection in conveyor systems o Energy management system(ISO 50001) implementation & savings using baselines with regression analysis on key SEUs in electricity, steam and water o Process tank level automation &interfacing with SCADA system& RIO with GE automation o Loading conveyor automation system MCC, starter panel & PLC system with Omron PLC system o Bottle filling line Label, date coding & handling missing rejection system with a banner vision camera system with Siemens PLC
- Generated process models illustrating automation engineering progress, specifications and details.
- Trained developers and quality assurance team members in automation programs and processes.
- Updated and maintained project documentation for detailed recordkeeping.
Manager/Senior Engineer
Septech Holding
Muscat
09.2011 - 05.2013
- Successfully managed a team for project design / maintenance in control and automation 5MIGD Mobile water treatment plant Efficiently prepared Instrument requisitions, Loop diagrams, cable trenching and schedule, Instrument location layout, I/O list, junction box numbering and signal diagrams Acquired expertise in designing electrical and Instrumentation control panels with PLC, VFDs, Softstarters (local /RIO stations with Open/Closed loop PID controls) Executed preventive, shutdown and breakdown maintenance and troubleshooting of field automation and inter discipline engineering works Reviewed and prepared technical data sheet and modified E&I drawing Configuration setting and calibration based on the technical data sheet of the Field instruments (Analyzers, PH
- Turbidity, conductivity, flow meters, pressure and temperature transmitters)
- Clients Public Authority for Electricity and water –Oman OXY-occidental petroleum –Mukaizna -Oman
- Projects Handled Electrical and instrumentation design and commissioning for 12SWROs equipped with secondary pumps with
- GE versamax PLC, ACS800, and ASC5550 VFDs in Occidental Mukaizna Instrumentation cable designing and starter panel with DOL, Star/Delta and Soft starter (Danfoss) for dosing pump level sensor installation in GPDCO – desalination system Flow control valve automation Design-GPCO to main stream 5MIGD 12KW CIP heater controllers with thermostat and temperature PID controller incorporation with the existing
- PLC and SCADA
Senior Automation Engineer
AATCO LLC
Sohar
08.2010 - 09.2011
- Deliverables Oversaw process line automation & lead the design & maintenance team of the project Performed planning, designing,, commissioning & erection of new line SPMs
- Involved in selection of control & instrumentation vendor, index & technical drawing, checking feasibility and implementing modifications in E&I Effectively scheduled calibration & executed accuracy of field instruments in time Performed preventive maintenance, shutdown maintenance, breakdown maintenance and troubleshooting of field automation and coordinated inter-discipline engineering works Prepared & reviewed technical data sheets and suggested modifications in E&I drawing Coordinated planning & documentation with QA/QC teams for ISO audits & successfully met client requirements
- Projects Handled: Starch cooker (400KW) MCC panel design, feeder control and starter panel power and control wiring Automation control using Siemens S7 300 PLC and Altivar series telemachanique VFD Speed controlling linear encoder hand –auto VFD controlling with remote controlling Digital PNP and NPN sensors
- Analogue (4-20mA)- Transmitters (Pressure, Temperature, Level), Flow meter Sachet machines Automation control of roller sensing and dosing pumps with remote control and analogue with linear encoder and potentiometer control Drives : Siemens MM, LS and telemechanique Altivar 31 PLC RS logix 5000, S7- 400
Control & Automation Engineer
English Indian Clays Ltd
Trivandrum
09.2009 - 08.2010
- Coordinate & liaise with maintenance & operations team in suggesting modifications in control drawings & preventive measures in maintenance of field instruments, switches, sensors, control valves, PID controls, etc
- Recommended modifications in technical design to optimize plant operation, planning & quotation selection Involved in executing & commissioning projects, delegating projects and closing document approvals Coordinated in planning & documentation with QA/QC teams for ISO audits
- Projects Handled: Flash Drier Project (500KW) Automation control using RS logix 500 with Drives(ACS 550,seimens -Micro master 440) Spray Drier project (600KW) MCC panel design, feeder control and power wiring, estimation erection and commissioning Drives : ACS 550 and ACS 800 and MICROMASTER 440 RS logix 5000 incorporated with SCADA RS runtime 5K Heat recovery system incorporation in Calciner Plant with Honey well Automation
Electrical & Automation Engineer
MRF Ltd
Chennai
07.2007 - 09.2009
- TCU unit controlling of heating in 4 Zones using heater PID control with RTD & Autonics controls PLC programming and control wiring in using AB micrologix 1200 and SSD 690 series drives for Band building automation Installation of Chronos Richardson Weighing system and programming in MB100 Software application controls with SCADA In touch Conveyor Controls and oil Weighing Balance control in Essayae Weighing systems using AB Micrologix1200
- With SIMATIC DRIVES-Simoreg Energy meter Reading Projects undertaken for all Auxiliary motors in cooling unit and Dust collector inside plant for Energy study Commissioning and Erection of various drives like ACS 1000,ACS 800,ACS 550 for 1000 hp and 800 hp 11D
- Banbury motor
- Key Deliverables: Assisted in plant automation, supported construction group in expansion & modification; planned daily maintenance works & aided in major line breakdown Managed spare instrumentation, followed up with vendor in selection of instruments, inspection & got approvals Responsible for in-house execution and outside calibration and testing Coordinated in planning & documentation with QA/QC teams for ISO audits
Automation Project Engineer
Techone Automotive India Pvt. Ltd, Pnuetech
Chennai
09.2006 - 07.2007
- Performed project designing, execution & commissioning of SPMs with PLC: AB, Seimens and Mitsubishi Worked in both digital and analog modules expansion modules, worked in conveyer belts for assembling machine parts in HYUNDAI Controlled the movements of Robotic welding; controlled panel wiring: Input and output wiring diagram Completed project for SPM using AB, Keyence PLC interfacing with Panel view and proface HMI Acquired expertise in Control wiring and PLC programming by understanding sequence of operation Worked in Alen Bradely Seiemens and Keyance PLC as project engineer in electrical for SPMs Involved in control panel wiring for SPMs and programming PLCs Acquired expertise in analog module controls in load cell, LVDT and servomotor
- Projects Handled: Lift Conveyor control Hopper level sensing Wheel Cylinder Assembly Adaptor bush coupling
- Clients HYUNDAI
Education
PGD - Business management
01.2016 - 04.2018
B.Tech - Electrical & Electronics Engineering
01.2002 - 04.2006
PROFICIENCIES - undefined
Energy management systems(1SO50001:2018)Energy
team leader-implementation and external certification-from - undefined
Environmental management systems (ISO 14001 - undefined
-Management representative &Team leader. Internal auditor ISO 9001,14000,2200,45000-implemantation & external certification-from - undefined
Lean six sigma – Green belt certification & implementation-2017 - undefined
Skills
Design of experiments
undefinedTimeline
Buisiness Head-LV ,Automation & Energy management - Sharikah Fanniya Omaniyah LLC
11.2022 - Current
Symbiosis institute of business management - PGD, Business management
01.2016 - 04.2018
SAP, Senior Industrial Automation & energy Engineer - AREEJ VEGETABLE OILS AND DERIVATIVES SAOG
05.2013 - 11.2022
Manager/Senior Engineer - Septech Holding
09.2011 - 05.2013
Senior Automation Engineer - AATCO LLC
08.2010 - 09.2011
Control & Automation Engineer - English Indian Clays Ltd
09.2009 - 08.2010
Electrical & Automation Engineer - MRF Ltd
07.2007 - 09.2009
Automation Project Engineer - Techone Automotive India Pvt. Ltd, Pnuetech
09.2006 - 07.2007
College of Engineering - B.Tech, Electrical & Electronics Engineering
01.2002 - 04.2006
- PROFICIENCIES,
- team leader-implementation and external
certification-from,
- Environmental management systems (ISO 14001,
- -Management representative &Team leader.
Internal auditor ISO 9001,14000,2200,45000-implemantation & external certification-from,
- Lean six sigma – Green belt certification & implementation-2017,
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