Satyashil Salve

Work History

Reem Batteries & Power Appliances Co. SAOC

Muscat

01.2009 - Current

Projects planning, Control, Budgeting and Execution
Plant Machines maintenance: Injection molding machines, Battery manufacturing machines, printing and packaging machines,
Managing Risks, issues and remove barriers to ensure completion of milestones on tasks and budget
Maintaining and monitoring annual plan for all machineries as well as balanced scorecard, standards and goals.
Managing all the AMC contracts and execution
Assists Senior Management with plant improvements and expansions
Utilities (Air compressors, Chillers, AHUs) and firefighting equipments including Fire Control System
In-house Machine design and development with PLC programming using Siemens S7 200 / 300 series
Plant Maintenance - Corrective, Preventive, Predictive and Proactve
Annual Budgeting - CAPEX, Revenue and Energy Budget
Spares Management - Inventory control
Maintenance of 8 MVA Substations
Maintenance of Environment Control Equipment’s – Dust collectors, Fume extractors etc
Training of subordinates for better competency
MIS reporting
Certified Internal Auditor for ISO 14000 & 18000: 2008
Achievements:
Installation and commissioning of Injection molding machines with pick and place robots
Upgradation of machines in-houseusing Siemens S7 series PLC to adopt latest technology - Savings of OMR 60k- (USD1,500,000)
Low Cost, in house Line automation to improve machine cycle time, reduce manpower and improve quality
Execution of Energy Saving projects with 12% reduction in the power consumption

Cooper Standard Automotive India Ltd

Pune

07.2007 - 01.2009

Costing, Budgeting of the project activity
Machinery finalization and selection with all comparisons
Liaisioning with Govt
Depts etc
MSEB, PCB etc
Designing of plant internal electrical layout
Installation commissioning of Machines - CNCs, SPMs, Steam Forming Machines, Spot welding machines, Ind
Brazing machines, PA Tube cutting machines, Steel tube cutting machines and LAB equipment’s etc
Design and development of Semi-Automatic SPM machines for special operations
Implementation of TS16949
Preparation of Preventive, Predictive maintenance schedules Indigenization of Spare parts
Preparation of MIS reports, keeping maintenance cost below 0.07% of annual sales value
Education
Implementation of 5S

TATA AutoComp Systems Ltd

Pune

08.2006 - 07.2007

Breakdown Maintenance, Preventive Maintenance and Predictive
Maintenance
Installation and Commissioning of Machines
Machines: Injection Moulding Machines - from 60T to 2700T Battenfeld,
Husky, Mitsubishi, Engel and L&T make, with PLC of make Mitsubishi and
Messung, Paint Shop for Bumper and Door Trim painting, Pick and place robots, punching press and Paint shop
U/S Welding Machines, Mould Temp Controllers, Loaders
Modification and energy saving projects implementation for the machines
Substation Equipments: 22kV/415V, 2MVA 2 Nos
With OLTC, RTTC,
VCB, ACBs, Capacitor Banks 600KVAR 2 Nos with APFC Panels, LT
Distribution,
Utilities: DG Sets 1250 KVA 2 Nos
With AMF panel, Chiller, Compressor,
Cranes 10T, 20T, 40T, Fork lifts
Identification of Critical Spares and keeping the minimum inventory
MIS Report Preparation with MTTR, MTBF, Why-why analysis and Root cause analysis
Achievements:
Energy saving Approach: Motion sensor for Public Places which

Effem India Pvt. Ltd

Hyderabad

04.2003 - 07.2006

Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
Reviewed technical documentation to complete equipment maintenance and repair.
Dismantled defective machines and equipment and installed new or repaired parts.
Worked frequently with mechanical and plumbing systems to complete knowledgeable inspections and skilled repairs.
Scheduled and undertook periodic maintenance on all electrical installations, components, and equipment.
Performed energy audits and recommended alternative sources of energy for [Client name].

Whirlpool Of India Ltd.

Pune

09.2001 - 04.2003

Controlled engineering activities to maintain work standards, adhere to timelines and meet quality assurance targets.
Verified parts and materials through audit inspections and independent checks.
Worked closely with Maintenance Manager on projects specific to install Customer Assurance Lab - engineering projects.
Collaborated with development teams, internal customers and product line management to verify delivery of desired quality requirements to distributors.