Muhammad Bilal Hasan

Successful Field Process engineer with proven expertise of more than 8 years in supporting and improving Refinery operations and processes. Helps modify and optimize process to achieve production targets including efficiency, quality and conformance. Well-versed about maintaining, testing and monitoring equipment in the plants and ensuring health and safety standards.

• Assigned as a pre-commissioning and commissioning field specialist with TRD (Tecnidas Reunidas & Daewoo Engineering) on CLG (Chevron Lummus Global) Hydrocracker OQ8 with capacity of 74000 BPSD
• Assigned as a commissioning engineer on Hydrogen Production Unit with HUALU and SINOPEC from the inception point till the end (KT licensor) having a capacity 11.5 MMSCFD in National Refinery Limited
• Led a team of technicians in executing wellsite operations, including drilling, completion, and workover projects
• Conducted thorough risk assessments and implemented safety protocols, resulting in a 30% reduction in incidents
• Developed and implemented preventative maintenance schedules for drilling equipment, reducing downtime by 25%
• Collaborated with engineering teams to troubleshoot technical issues and implement effective solutions
• Provided on-site training and mentorship to junior field personnel, resulting in improved performance and knowledge retention
• Attained plant emergencies, operational upsets, execution of critical jobs at unit, equipment damage, minimizes loss and enhance its efficiency
• Performed and evaluated equipment inspections and reported operational deficiencies
• Monitored process conditions, responding to warning signals on recording instruments or flowmeters to address issues
• Managed shift records, producing timely reports to keep management up-to-date
• Trained and mentored team members in company policies and led by examples to promote company mission and values
• Reduced production errors, coordinating new runs based off clear technical plans
• Presented proposals with focused solutions using scientific knowledge and technology
• Troubleshooting and diagnosed functional and performance issues when needed
• Met production targets through organized schedules and careful management of priorities
• Prevented accidents with consistent safety leadership, removing hazards and encouraging safe behaviors
• Prepared technical documents and presented findings to supervisors
• Performed purging & flushing of pipelines & utility system
• Expedited tightness test of whole unit, rotating equipments, valves, heat exchangers & steam reformer inspection
• Participated in SMR refractory dry out & boil out process and also reduction of catalyst
• Optimized production activities with skilled interpretation of specifications and job orders
• Coordinated with operations and logistics teams to ensure timely delivery of equipment and materials to wellsite locations
• Conducted regular equipment inspections and implemented necessary repairs or replacements to maintain optimal functionality.

• Collaborated with team of six in the evaluating of Catalyst Loading & Unloading Of SMR.(Steam Methane Reformer)
• Supervised team of 5 staff members meeting the production for on-spec targets
• Resolved product issue through downstream unit feedback.
• Used Microsoft Excel to develop inventory tracking spreadsheets.

Reformer Operations & Maintenance