MUHAMMAD ZUBAIR
Muscat,Oman
Summary
Accomplished automation engineer with extensive expertise in automation software development and control systems integration. Proficient in SIEMENS S7 PLCs, including S7-1500, S7-1200, and S7-400 H, as well as GE and Rockwell controllers. Demonstrates strong analytical skills and problem-solving abilities in designing and troubleshooting complex automation systems for water networks, waste water networks, district cooling, and industrial machines. Skilled in programming languages such as Step-7 and TIA Portal, with a deep understanding of safety standards and SIL systems. Experienced in project management, on-site installations, and maintenance of PLC-SCADA control systems. Adept at interpreting control system data to enhance process control efficiency while ensuring compliance with HSE standards. Career goal: to leverage technical expertise to drive innovation in automation system design and implementation.
Overview
10
10
years of professional experience
8
8
years of post-secondary education
1
1
Certification
Work History
Sr. Automation & Controls Engineer
OAMC | Waleed Associates LLC
Muscat, Oman
05.2023 - Current
- Design, Development, Upgradation of Supervisory Control System (SCADA) and Automation system (PLC) for Muscat International Airport Chiller plants, Water pumping stations & Baggage handling system
- Tested, maintained, and enhanced existing systems for reliability and performance assured
- Developed high-level control systems to increase efficiency of processes
- Engaged with clients, suppliers, and regulatory authorities for project compliance and alignment
- Involved in preparations of FDS of several projects and in preparations of Operations & Maintenance manuals at time of projects handing over
- Develop and implement complete PLC programs and SCADA software to efficiently control and monitor industrial processes of District Cooling Plant, Water and Waste Water Treatment Plants with major clients in UAE and Oman.
- Conducted regular maintenance checks on machinery, ensured optimal performance.
- Adhered strictly to industry regulations and safety standards during all phases of project development.
- Designed custom algorithms for process control applications.
- Led training sessions to educate staff about new technologies and procedures.
- Conducted thorough risk assessments prior to commencing complex projects.
- Worked closely with design team, developed bespoke automation solutions for clients.
- Documented all work including repairs, modifications and tests performed for future reference.
- Installed new hardware and software components to enhance system functionality
- Coordinated project team and suppliers to meet strict project deadlines.
- Supported project managers in on boarding high-performing construction and delivery teams.
- Met client construction needs through effective design and development team collaboration.
Sr. Automation & Controls Engineer
Al Qudwa Automation System
Dubai, United Arab Emirates
10.2022 - 04.2023
- Worked in coordination with design engineers, operations staff, and procurement teams to assist in smoothing project execution cycle
- Design, Engineering & Logic Development of Hatta STP project with Dubai Municipality, as per controls schematics and design inputs provided
- Configured several field instruments for Water, Waste Water & District Cooling applications and integrated same in PLC-SCADA system
- Monitored project progress through coordination meetings and other means, ensuring adherence to project schedules and budgets; deployed resources as required to accomplish these goals
- Developed own libraries for industrial equipment like pumps, instruments, control valves etc to standardize programming efficiently.
- Improved manufacturing efficiency by implementing upgraded processes and systems.
Sr. Automation & Instrumentation Engineer
Waleed Associates LLC | SIEMENS JV Partners
Muscat, Oman
01.2016 - 09.2022
- Managed multi-disciplinary team during construction and commissioning phases of instrumentation and control projects, ensuring site control and management as per international standards & client's requirements
- Skillfully developed HMI and SCADA screens utilizing structure tagging, face plates & popups tailored to specific applications and projects
- Diagnosed and resolved complex hardware and process issues
- Planned and executed preventative maintenance strategies to minimize downtime
- Collaborated with vendors to perform Factory Acceptance Tests (FAT) and site acceptance tests (SAT) at final commissioning stage
- Tested and commissioned wide range of Instruments i.e., Motorized Valves, Positioners, Flow control valves, Flowmeters, Pressure Transmitters, Temperature transducers, Level sensors both for point level & continuous level measurements and their integration in control system
- Demonstrated technical expertise in all aspects of control and instrumentation, from design basis to P&ID developments, field instrumentation, control, and safety systems
- Sourced and procured necessary equipment to meet specifications of project
- Ensured strict adherence to health, safety, and quality standards for several turnkey projects
- Performed root cause analysis on recurring instrument failures, eliminating future disruptions.
- Assisted in budget preparation for annual maintenance plans while considering cost-effectiveness.
- Utilized strong knowledge of ISO standards, maintaining compliance throughout all projects.
- Demonstrated proficiency in PLC programming for automation process optimization.
Project Execution Engineer
Natural Lights Enterprises LLC
Muscat, Oman
12.2014 - 12.2015
- Assisted Project Manager in turnkey projects including plans, schedule, conduct and coordinate detailed phases of project execution for assigned portion of major project
- Directed cost margin, project schedule and procurement of equipment to ensure smooth project execution, timely delivery with quality within cost
- Planned and performed testing activities as well as lead in implementation of all required technical solutions to deliver assigned duties and responsibilities as per project scope to satisfaction of customer
Education
Bachelors - Electronic Engineering
University of Engineering and Technology
01.2010 - 01.2014
Intermediate - Pre-Engineering
Punjab Group of Colleges
01.2008 - 01.2010
Matriculation - Science
Govt. Central Model School
01.2006 - 01.2008
Skills
- Automation Software development
- WinCC (HMI -SCADA Design)
- TIA Portal
- Simatic PDM
- PLC Programming
- Troubleshooting
- Redundant Systems (R&H)
- Siemens, Rockwell & GE Control Systems
- Safety controllers
- SCADA control systems
- Process control
- Water Networks
- Waste Water Networks
- District Cooling
- Industrial Machines
- Analytical skills
- Problem-solving abilities
- Auto-cad & E-Plan
- Designing control panels
- System architectures
- Communication protocols, Modbus TCP, Modbus RTU, TCP/IP, Profinet, Profibus DP/PA, GPRS, AS-I communication Protocol
- SIL system understanding
- Safety standards
- Automation system troubleshooting
- Process Instrumentation debugging
- Project design & development
- Industrial networking
- Process control expertise
- Testing and validation
- IoT understanding
- Knowledge of industry standards & Systems integration
- Adaptable to new technologies & Resilient under pressure
- Process optimisation knowledge
- Project management & Risk assessment
Certification
- Fluent in English & Arabic both verbal & writing
- INHAND networks GPRS communication
- SIEMENS Process Control & Instrumentation
- IT Computer networking skills.
- WinCC (Explorer, Advance & Professional)
- HMI and SCADA design and development
Personal Information
Date of birth: 11/14/92
Timeline
Sr. Automation & Controls Engineer
OAMC | Waleed Associates LLC
05.2023 - Current
Sr. Automation & Controls Engineer
Al Qudwa Automation System
10.2022 - 04.2023
Sr. Automation & Instrumentation Engineer
Waleed Associates LLC | SIEMENS JV Partners
01.2016 - 09.2022
Project Execution Engineer
Natural Lights Enterprises LLC
12.2014 - 12.2015
Bachelors - Electronic Engineering
University of Engineering and Technology
01.2010 - 01.2014
Intermediate - Pre-Engineering
Punjab Group of Colleges
01.2008 - 01.2010
Matriculation - Science
Govt. Central Model School
01.2006 - 01.2008
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