Summary
Overview
Work History
Education
Skills
Certification
Timeline
Training
Generic

MUHAMMAD SIKANDAR HAYAT

Ad Duqm,ZU

Summary

I’m certified ISA CCST level III and I have Competent & result oriented professional with an experience of 20 years in project (EPC,PMC and Client) and maintenance activities including defining operational parameters to ensure strict adherence, to generate maximum operational efficiency, across corrective, preventive maintenance, troubleshooting and performing projects activities, FAT, IFAT, Operation & Maintenance, Erection & Pre-Commissioning, Project Execution, Project management, EPCC Oil & Gas, Installation, Tie-in, testing, and plant startup experience, looking to work for a reputed organization which fosters a competitive environment in a team of professional experience working in fast track with technical and interpersonal skills, Committed in providing superior services with confident in interactions to an individual and all desired levels while working Oil & Gas Processing Plants, SRU, EPCC Oil & Gas Projects.

Overview

22
22
years of professional experience
1
1
Certification

Work History

Instrument and Control Supervisor

Duqm Refinery (OQ8) Oman
12.2021 - Current
  • Presently working with Duqm refinery as Supervisor Instrument.
  • Factory Acceptance Test
  • Engaged on IFAT of Yokogawa Control system.
  • DCS control system (Centum VP/ESD / F&G system (Prosafe RS SIL3)/FACP, MMS, CCS, Etc
  • Commissioning and start-up
  • - Testing and Pre-commissioning of DCS/ESD/FGS system
  • - Installation Inspection of Field Instruments
  • - Walk down and Inspection of Instrument system cabinet and instrument devices
  • Maintenance Responsibilities:
  • Lead day to day preventive, troubleshooting and fault finding on Instrument equipment and systems. corrective and break down maintenance, accountable for maintenance activities including defining operational parameters to ensure strict adherence to generate maximum operational efficiency of Field instrument and control system
  • Lead day to day preventive, troubleshooting and fault finding on Instrument equipment and systems. corrective and break down maintenance, accountable for maintenance activities including defining operational parameters to ensure strict adherence to generate maximum operational efficiency of Field instrument and control system

Instrument and Control Supervisor

Worley Energy Canada (ADNOC ONSHORE PMC)
03.2021 - 11.2021
  • Presently I am working with Worley group of company ADNOC ONSHORE through Worley Energy Canada as PMC role for QUSWERAH Phase-2 project.
  • Factory Acceptance Test
  • Engaged on IFAT of Control system at Honeywell Customer Acceptance Centre Abu Dhabi.
  • DCS control system (C300 Experion PKS/ESD / F&G system (Safety Manager SIL3)/FACP, MMS, CCS, Etc
  • Commissioning and start-up
  • - Testing and Pre-commissioning of DCS/ESD/FGS system
  • - Installation Inspection of Field Instruments
  • - Walk down and Inspection of Instrument system cabinet and instrument devices
  • Maintenance Responsibilities:
  • Lead day to day preventive, troubleshooting and fault finding on Instrument equipment and systems. corrective and break down maintenance, accountable for maintenance activities including defining operational parameters to ensure strict adherence to generate maximum operational efficiency of Field instrument and control system
  • Expert in use of PTW system (E-WMS) in raising new permits/certificates/Risk Assessments and mitigation plans as per criticality of job.
  • Ensuring that work is carried out in accordance with HSE policy and procedures.
  • On completion of Maintenance activities, ensuring that all work history with necessary details and data is entered into the SAP ONE ERP system.
  • Attended major planned (Reliability and Warranty) and unplanned shutdown.

Engineer Instrument and Control

ADNOC SOUR GAS
08.2012 - 03.2021
  • I have worked with ADNOC group of company ADNOC SOUR GAS world-class company in the development of sour gas resources. ASG is joint venture of ADNOC and Occidental Petroleum (Oxy). ADNOC SOUR GAS has undertaken developing the Shah Gas Field, (1.4 BCFD) a continuously challenging project having highly H2S 23%.The Main Gas Processing Plant and Main Utility Plant are constructed & licensed by ENI Saipem Italy (Main Gas Plant) and Samsung Engineering Korea (Main Utility Plant).
  • Factory Acceptance Test
  • Engaged on IFAT of Control system at Honeywell Customer Acceptance Centre Abu Dhabi.
  • DCS control system (C300 Experion PKS/ESD / F&G system (Safety Manager SIL3)/FACP, MMS, CCS, Etc
  • Commissioning and start-up
  • - Testing and Pre-commissioning of DCS/ESD/FGS system
  • - Installation Inspection of Field Instruments
  • - Walk down and Inspection of Instrument system cabinet and instrument devices
  • Maintenance Responsibilities:
  • Lead day to day preventive, troubleshooting and fault finding on Instrument equipment and systems. corrective and break down maintenance, accountable for maintenance activities including defining operational parameters to ensure strict adherence to generate maximum operational efficiency of Field instrument and control system
  • Expert in use of PTW system (E-WMS) in raising new permits/certificates/Risk Assessments and mitigation plans as per criticality of job.
  • Ensuring that work is carried out in accordance with HSE policy and procedures.
  • On completion of Maintenance activities, ensuring that all work history with necessary details and data is entered into the SAP ONE ERP system.
  • Attended major planned (Reliability and Warranty) and unplanned shutdown.
  • Weekly meeting with Planning team to Prepares weekly plan of jobs according to SAP notifications and PM orders and available manpower during the week
  • Facilitates the preparation and submission of Work Permits according to weekly work plan & Conduct tool box talk among technicians to discuss safety and methods on how to attend the jobs
  • Coaching CAS & OJT and involve them with the job activities as part of their training and Provide technical support as necessary.
  • Prepares spare parts for any defective instrument part which requires replacement.
  • Coordinate with other Department i.e. mechanical, electrical, automation, workshop, insulation & scaffolding for jobs requiring their support
  • Prepares annual leave plan to ensure sufficient manpower is available to attend to maintenance jobs
  • Responsible for Maintenance of following subsystems
  • MMS Bentley Nevada Rack3500 – repair and PM of system cards, vibration probes and temp probes
  • STG ICS – repair and PM of system cards, FT, PT, TT, and STG Governor Valves
  • CCS Compressor control system CCC Series5 Vanguard. repair and PM of system cards, FT, PT, TT, and Anti-surge Valves
  • Incinerator and Reaction Furnace: PM and CM of flame scanners
  • Combustion air blowers – repair and PM of IGVs, and BOVs
  • Minimize downtime of steam turbine due to instrument failure. Minimize LTSA vendor call-outs except for PM.
  • Review major repeated failures and come out of with the action plan. Minimize number of repeated failures
  • Efficient use of I&C Workshop. Assign dedicated person to workshop to carry out maintenance and testing.
  • Assigned MOC to be reviewed and implemented
  • Ensure collection of Scouts, PCC and value summary reports and mark up the SIS test records for any Unit trips. Upload in the SAP for the record.
  • Follow-up day to Day Maintenance Activities with Operations
  • Instrument I&C Workshop Calibration Equipment Maintenance
  • Collect the DCS trend and ESD Sequence of Events during any unexpected Unit trip and Normal Plant S/D period.
  • Ensure critical spare-parts and special tools availability for maintenance of all equipment.
  • Responsible for organizing, planning and establishing maintenance procedure
  • Responsible for operation and preventive maintenance of the entire Instrument Equipment’s.
  • Responsible for cost reduction / Control direct and indirect material
  • Establish Safety awareness, Observe of safety regulations, and good housekeeping habits.
  • Establish Daily Work Activities Report

Superintendent Instrumentation

Presson Descon Int. Ltd. Pakistan
04.2008 - 08.2012
  • I have worked with Leading Oil & Gas Sector EPCC Company “Presson Descon International Limited Pakistan.”
  • Working in Proposals for bidding:
  • Lead Proposal of Supply job
  • Preparation of Instrument and Control System Specifications/ Data Sheets/ MTO
  • Estimation and Costing of E&I Portion of EPCC Proposal
  • Sizing of Control valve and PSV.
  • Technical evaluation of quotations
  • Took part in preparation and review of basic & detail engineering including Data sheets of instruments like Flow, pressure, level and temperature Transmitters, control valves and Specification of Control System, Fire & Gas Detection System, Well Head Control System & Gas Metering & Communication Systems.
  • Procurement of Field instruments, Analyzers, Fire and Gas detectors and control system
  • Working in Project Execution
  • I have engaged in EPCC Project of Manzalai Field Development and Surface Facility MOL Pakistan Oil & Gas Co. B.V.
  • Project Responsibilities as Superintendent Instrumentation.
  • Project Procurement driven by the objective of procuring materials and equipment in time from the best possible sources according to the specifications and requirements.
  • Project Discipline Planning.
  • Supervision of project in all respect.
  • Project Design Technical review and modifications.
  • Supervision of ongoing site activities likewise installation, modification, preparation and submission of system dossiers, pre-commissioning & commissioning of DCS, Fire and Gas, ESD. Involved with Vendor to complete the Site Acceptance Test activities for Fire and Gas, DCS system, Communication (LAN/VAN, PABX via state-of-the-art Fiber Optic Cable), Public Address, Fire Alarm, preparation of pre-commissioning dossiers, punch list, vendor documents, and material requisition for control system commissioning activities and review the instrument datasheet, vendor packages drawing to compliance with specification and shutdown logic system.
  • Function testing and commissioning of F&G Detection System Instruments (F&G detector, Heat and Smoke detector, Manual Alarm Call point).
  • Perform the Loop checking of all field Instruments and raises site queries, Technical Modification Requests with field engineering.
  • Coordinate and provide technical support to confirm the Logic function as per cause-and-effect matrix for the DCS, Fire and Gas System and Emergency Shutdown System.

Service Engineer E&I

Dynamic Equipment and Control Pakistan
07.2006 - 03.2008
  • Company Overview: The Company: DEC is an engineering company providing system integration and instrumentation and automation solutions to the industries. The company has a number of world-renowned manufacturers in the country, such as WOODWARD, GEA Germany, ALCOA USA, COOPER USA, GEA Grasso Thailand, SHWING STETER, SOILMEC Germany etc.
  • Job Responsibilities: I had been responsible and practically involved in installation and commissioning of all the machinery and equipment, with major responsibility in the field of instrumentation and control systems. I had also been responsible for maintaining all other electronic instruments, automation, monitoring and control system.
  • GEA Projects:
  • 1. I have participated in the Erection and Commissioning of Nestlé Pakistan Kabirwala factory.
  • 2. I have participated in the Erection and Commissioning of UHT Plant of ENGRO FOOD LTD. SUKKER

Instrument Technician

Oil & Gas Development Company Ltd. Pakistan
07.2003 - 06.2006
  • Plant Location: Bobi Oil Complex, Tando Adam, Sindh
  • Position: Assistant Technician Instrumentation
  • Duration: May. 2004 to Jun 2006
  • Plant Location: Uch Gas Field ,Jacobabad.
  • Position: Assistant Technician Instrument
  • Duration: Nov. 2003 to April 2004
  • Plant Location: Dholak Gas Processing Plant D.G.Khan
  • Position: Trainee Technician Instrumentation
  • Duration: July 2003 to Oct. 2003
  • Plant Pre Commissioning &Startup Participation.
  • Took part in pre commissioning & start up activities, like Pressure Test, Leak Test, and Nitrogen Purging.
  • Responsibilities:
  • Perform Preventive Maintenance (PM) and Corrective Maintenance (CM) task as specified on work order and make the report to the I/C Instrument.
  • Provide maintenance procedure, coordination and supervision to the outside contractor for onsite/shop repair and overhaul of equipment such as: gas compressor (PD & screw type), valve, analyzer, control system and other activity that related to the maintenance problems.
  • Ensure critical spare-parts and special tools availability for maintenance of all equipment.
  • Provide troubleshooting of all instrument equipment problem which related to the maintenance problems
  • Responsible for organizing, planning and establishing maintenance procedure
  • Responsible for operation and preventive maintenance of Instrument Equipments and system
  • Encountered field instrument problems.

Education

Master of Business Administration - MBA

VU
Pakistan
01.2016

Bachelor of Technology - B. TECH Electronics

PIMSAT
Pakistan
01.2008

01 Year post Diploma certificate - instrumentation & process control

01.2003

Three-year Diploma of Associate Engineer - DAE in Instrumentation Technology

01.2001

Skills

  • Turn Around (Warranty Shutdown, Reliability Shutdown, Annual Turn around), Operations & Maintenance, Project Execution, EPCC Project Management, FAT, IFAT, Supply and EPCC Proposal, Commissioning of Instrument System & Equipment, Testing of Instrument System & Equipment’s, Troubleshooting, Cross Functional Coordination, Plant / Equipment Shutdown, Plant Safety, SAP ONE ERP , E-WMS PTW System, Microsoft Office, Project Planning, Cost Control, Contract Development
  • Control system design
  • Industrial automation
  • Vendor coordination
  • Instrument Calibration
  • Asset management
  • Hazard analysis
  • Spare parts management
  • Training and mentoring
  • Electrical troubleshooting
  • Instrumentation calibration
  • Instrument selection
  • Problem-solving abilities
  • Quality assurance
  • Interpersonal communication
  • Troubleshooting skills
  • Project management
  • Root-cause analysis

Certification

  • 1- Certified ISA CCST Level III
  • 2- OPITO Certified Assessor
  • 3- Certified OPT from ADNOC
  • 4- Authorized ADNOC E-WMS as JP, PA and Temporary Defeat authority.
  • 5- Trained H2S and BA level II

Timeline

Instrument and Control Supervisor

Duqm Refinery (OQ8) Oman
12.2021 - Current

Instrument and Control Supervisor

Worley Energy Canada (ADNOC ONSHORE PMC)
03.2021 - 11.2021

Engineer Instrument and Control

ADNOC SOUR GAS
08.2012 - 03.2021

Superintendent Instrumentation

Presson Descon Int. Ltd. Pakistan
04.2008 - 08.2012

Service Engineer E&I

Dynamic Equipment and Control Pakistan
07.2006 - 03.2008

Instrument Technician

Oil & Gas Development Company Ltd. Pakistan
07.2003 - 06.2006

01 Year post Diploma certificate - instrumentation & process control

Three-year Diploma of Associate Engineer - DAE in Instrumentation Technology

Master of Business Administration - MBA

VU

Bachelor of Technology - B. TECH Electronics

PIMSAT

Training

  • H2S and SCBA training for RED ZONE
  • ADNOC Defensive Driving Certificate
  • Training on Honeywell DCS C300 and ESD safety manager
  • Training on Yokogawa DCS Centum VP and ESD Prosafe RS
  • Training on Honeywell FDM/ Yokogawa PRM
  • First Aid Training
  • Training on Bentley Nevada 3500 MMS
  • 03 weeks training on PLC Allen Bradley from GEA Germany
  • 01 Week Training on Allen Bradley PLC RSLogix5000 from KSS System Technik Ltd. Germany.
  • 02 Week Training on WOODWARD TURBINE CONTOLS from PM Control System Pte ltd SINGAPORE
  • 01 Week Training on Process Instrumentation from Oil &Gas Training Institute (OGTI) Islamabad
  • 03 Months Internship Training from Dhodak Gas Processing Plant. (OGDCL),D.G.KHAN
  • 01 Year Apprenticeship Training in Instrumentation and Process Control from N.F.C. Institute of Engineering &Technological Training Multan

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MUHAMMAD SIKANDAR HAYAT