To seek a challenging career and growth-oriented position in the field of INSTRUMENTATION and Development where my technical knowledge, observation skills and work ethics can be enriched logically for an opportunity for based growth and career advancement while contributing handsomely to the organization.
SSynopsis
A professionally qualified and technically accomplished professional with 16+ years of experience in commissioning, Startup & Maintenance. Currently working as INSTRUMENT ENGINEER in Gulf Petrochemical Service & Trading LLC (GPS), OMAN.
Overview
16
16
years of professional experience
Work History
INSTRUMENT ENGINEER
Gulf Petrochemical Service & Trading LLC
01.2023 - 03.2024
OQ
Project : EPC for SLIA (GSS) Debottleneck and OMIFCO
SUR OMAN
Instrument Engineer
Gulf Petrochemical Service & Trading LLC
11.2021 - 10.2022
SLIA (GSS) and OMIFCO Project (Handling Two Projects)
Having Hands on Experience in Brown field Gas Station
Migrate Existing DELTA V DCS to HONEYWELL DCS in Live OQ GAS Plant
Responsible for the Installation of Field Instruments, Loop checking, Pre commissioning and commissioning of SLIA and OMIFCO Project
All the Existing DCS,ESD and FGS instruments changed to New Honeywell System
Safe shutdown of Existing panels after converted to New Honeywell System
Installed new consoles and new field instruments and Commissioned with New Honeywell DCS
Responsible for As-Built Documentation and Updating of existing drawings
Added new IO cards in the live Delta V DCS and commissioned the system
Existing CCTV and Telecom Equipment’s changed to new system.
SR.INSTRUMENT ENGINEER
VI ENGERG RESOURSE PVT LTD
Chennai
06.2020 - 10.2021
Preparing Technical Specifications/Data Sheets, Purchase Requisitions (PR), Bill of Materials (BOM)
Inspection test requirements, Perform Technical Appraisals for various Field Instruments, Skids and Control Systems
Review of all layout drawing (based on plant layout) showing location of all field instruments, Junction boxes, Cable/conduit routes from instrument to control room
To perform commissioning works in accordance with standards regarding Testing and Commissioning requirements for ESD & PCS cabinets, DCS systems, F&G Panels, transmitters, detectors, valves, gauges, switches
To ensure verification and acceptance of mechanical completion and commissioning handover packages in line with the agreed system handover schedule;
To co-ordinate & liaise with suppliers, client, in-house functions, site installations and construction team.
INSTRUMENT ENGINEER
DAEWOO E&C, KNPC Kuwait
01.2017 - 12.2019
National Petroleum Company
Project : CFP (Clean Fuel Project) Mina Abdullah Refinery (MAB-2),
KUWAIT
Responsibilities
FDH JV (Fluor Daewoo Hyundai) Joint venture
Worked as Instrument Engineer under Fluor in Turn Over Department
Execute Field Instrument Installation as per P&ID drawing, Hazardous area classification, Ex-Proof rating, and IP ratings
As a System owner arranged Walk down for Subsystem with Client and Uploaded the walk down punches and preparing MC (Mechanical completion and PTOP)
Coordination with client, sub-contractor, field engineering, vendor and construction team during Mechanical completion activities
Follow the standards of Shell DEP
Preparing Instrument Matrix for QVD (Quality Verified Document)
Preparing and Review Quality Documentation (ITP, Procedures, Drawings & vendor datasheets, Material specification and other quality related documents submitted by implementation contractors
Initiated and involved in CFP (Clean Fuel Project) green field Loop test and closing QVDs
Preparing and submit to client PTOP (Provisional turnover package)
Using MCP (Mechanical Completion Plus) software built in Fluor Corporation
Inspection/Witness of the instrument loop checking from field to DCS FAR (Field Access room) and also involved in pre-commissioning and commissioning activities
Supervise & carryout loop checking and commissioning of field instruments like Foundation Field bus (FF) and HART protocol Transmitters, control valve & shutdown valve, vibration and speed sensors, Thermocouples, RTDs, and Switches as part of PMC activities
Inspection for the Installation of DCS, ESD, F&G (Fire and Gas) system panel, LVS (Large Video Screen), Consoles, computer with printer and Weather monitoring system
Inspection for the Installation of Fire & Gas system instruments in the field and building such as H2S & Combustible (LEL) gas detector, Horn, Beacon, Push buttons
Preparation and Execution of pre-commissioning dossiers includes IO list, test sheet, loop drawing, datasheet and alarm management
Involved in loop check Pre-Comm and commissioning activities for NAPHTHA, JET FUEL, Sulphur, Gasoline-91 Gasoline-95 and Gasoline-98, Gas oil, Propylene, Diesel, and LPG
Handling Maintenance activities for NAPHTHA, JET FUEL, Sulphur, gasoline-91 gasoline-95 and gasoline-98, Gas oil, Propylene, Diesel, and LPG
Supervision of Cable lying underground and above ground, cable tray work, instrument Hook-up and instrument installation as per Drawing
Supervisor of cable Glanding and termination work
PUMP MRT (MOTOR RUN TEST) for NAPHTHA, JET FUEL and Diesel Pumps with Vendor and Client
And troubleshooting the vibration issues
Oil mist generator panel function and maintenance work
Deluge System and Foam Skid function work
Loop Checking of all Process Instruments from Transmitters, Valves through
DCS (Yokogawa CS Centum)
Function Checking of Instruments Loops with required permissive and feedback
Preparation of Loop Folders and Function Folders with required Test Sheets, PID, Loop Drawings, Datasheets, Instruments Index, Location Drawings, Hook-up Drawings, …
Filling of Proper data during the test with client in Test sheets in the corresponding loop folder and getting approval from CA (Contract Authority)
Verifying all shutdown and Maintenance override functions with Trends and Graphic in ESD
Function Check of Instruments belong to ESD (Emergency Shut Down) System with Alarms in Cause & Effect Matrix
Safety Override Function check for Fire & Gas Detection System like Smoke Detectors, Gas Detectors, H2 gas detector, Manual Alarm Call Point, Beacons, Sounders, Flame Detectors,…
Separation of Loop Tasks and Function Tasks in Completion Management System (CMS) according to the IO Type like DI, AI, Soft Signals
Sending information to the Commissioning Document Controller about the Test Packages progress weekly and Loop Check and Function Check Status System wise daily
Performing the SAT for RTU Panels in the Shelter in Offsite (Wells and Manifolds)
Functional check in Fire Fighting Deluge Valves in skids for Water & Foam Spray System
Responsible for Sending Proper Invitation for the Commissioning Test (IFCT) to Client to inform about the System & Sub-System number, Location, Date and Time of Test prior to the commencement of Loop Check in Each Area in Central Process Facility (CPF)
With adhere to the plant rules ensuring that the proper Work Permit (PTW) is issued to all the testing teams with the Work Method Statement, Job Safety Analysis & Procedure
Preparation of Commissioning Dossier for the Handover of Systems according to the milestones and PAC (Provisional Acceptance Certificate) with Proper cleared Punch list, Mark-up Drawing (PID), Start-up Clearance Certificate, Logic Drawings, Cause and Effect Drawings, SAT (Site Acceptance Certificate) for vendor Supplied Panels
Testing of Fire and Volume dampers and Instrument Loops related to AHU and ACCU in
HVAC System for the Sub-Station
Checking the Item Type Matrix with test sheets before preparing the Loop and Function folders
According to the Fire Zones Function check of all F&G Instruments and checking the Fire Alarm control panel for the common alarm and activation of CO2
Hands on Experience in Yokogawa Builder, Graphics, Networking, Modbus, Vnet, Ethernet Protocol
Hands on experience with Foundation Field bus (FF) loops
Hands on Experience and troubleshooting knowledge in Gas Detecting System (GDS) like H2S, Combustible gas
Hands on Experience and troubleshooting knowledge, Machine Conditioning Monitoring System
MCMS (GE 3500 Bently Nevata) for Vibration
Experience in Motor operated valve MOV (BIFFI)
Hands on Experience in PRM Plant Recourse Management from YOKOGAWA
Handled Propylene compressor process loops, Compressor Control Corporation (CCC) for Propylene Compressor & Field Instruments etc.
Involved in Propylene Compressor Start up for compressors
Hands On Experience in Emerson & Honeywell level transmitter, Flowserve control valves, GE flow transmitter (XMT868I Series), UXY shout down valves
In-depth knowledge of data sheets, instrument drawings, I/O wiring diagrams, P&IDs, calculation and specifications
Preparing Technical Specifications/Data Sheets, Purchase Requisitions (PR), Bill of Materials (BOM), inspection test requirements, Perform Technical Appraisals for various Field Instruments, Skids and Control Systems
Skilled at trouble shooting, Repairing and Maintenance of Instruments and Instrumentation systems
Assists in the coordination of instrumentation and controls completions activities involving company site team, company engineering team, subcontractors and vendors
Undergone Third party Safety training for H2S & SCBA (Self Rescue breathing Apparatus)
Keeping up the safe and healthy work environment by following standards and procedures, complying with legal regulations
Coordinating with client for the final acceptance of the plant handover
E&I Vendor Coordination and follow-up for the pre-commissioning and commissioning
Procedures and to assist vendors until start-up.
INSTRUMENT SUPERVISOR
Rotary Electrical and Instrumentation, DISCIPLINE, Rotary Electrical and Instrumentation Ltd, Exxon Mobil
07.2012 - 09.2013
Olefins project (SPT)
Singapore
Conduct tool box meeting, pre task talk & Permit to work systems & LOTO requirements
Responsible for Installation, Loop check, function test, commissioning & startup activities in the field of Electrical & Instrumentation
Coordination with other teams to ensure the flow of maintenance activities on daily basis and follow-up with them for completion
Preparing maintenance schedule for all the Process and F&G Instruments
Detailed checks on the process values and analyzer with the process data sheets
Finding and fixing the faults and recalibrating the instruments as required
Coordination with Vendor’s to perform the required modifications that are mandatory for Operation and Maintenance team
Preparation of reports for the daily work and supervise the team
Responsible for the Installation of Vibration (Radial & Axial) and speed sensor
Probes of Bentley Nevada system in coordination with GE Woodward vendor.
APPLICATION ENGINEER
OMRON AUTOMATION PRIVATE LTD, DISCIPLINE
Bangalore
01.2011 - 06.2012
Highly skilled programmer in all range of OMRON - PLC & HMI
Hands on experience in CX-One programming software
Hands on experience in Drive installation 3G3MX2 3G3RX and 3G3JX
Automatic Guided Vehicle-Conveyor installation & Commissioning at Castrol through ABB
Installation of Omron Proximity sensors and safety sensors.
Enterprise-Wide SCADA System for Production & Drilling Facility
Baroda
Good exposure in SCADA AC 800F, Control Builder-F (Programming Software) provided by
ABB
Involved in Commissioning and Erection of RTU system Comprising of Freelance AC800F Controller which communicates with the field instruments via various modes of communication protocols like Foundation Field Bus, HART, Profibus and MODBUS and transfers those data to SCADA system
Involved in Maintenance activities for all ONGC in Baroda
Erection and commissioning of Magnetic flow meter and Vortex flow meter.
INSTRUMENT MAINTENANCE ENGINEER
Aquagel chemicals pvt. Ltd, Hindustan Lever Limited
, Gujarat
07.2008 - 06.2009
Gandhi dam – Kutch (DT)
Responsibilities
Ensuring scope of works is review, understood, correctly interpreted and implementing quality specified requirements by identifying and complying with legislative and regulatory client specifications, code of practice requirements and good engineering practice
Bench & Online calibration of Pressure, flow, temperature & level transmitters, Such as Rose mount, Yokogawa, E&H & Siemens & control valves Fisher DVC, Masoleinan & Samson etc
Acquired knowledge in calibrating of Smart transmitters used Druck & Fluke process calibrators & HART 375 & 475 communicators
Exposure in SAT & ESD, Functional/Logic/Trip Test as per SIF & SIS Systems as per System Control Philosophy based on package procedures
Having good exposure in Centum CS 1000 DCS Yokogawa & SIEMENS PCS 5 & 7
Having good exposure to DFA plant –ADVANCE PROCESS CONTROL (APC) operation
Involved in Functional test, Logic Test and Sequence test for different types of packages like Boiler, Gas & SteamTurbine, Generator, Emergency Diesel Generator, Air Compressor & Dryer, cooling water systems
Coordinating with other discipline to avoid the clashes and save manpower, time and cost
Review of all layout drawing (based on plant layout) showing location of all field instruments, Junction boxes, Cable/conduit routes from instrument to control room.
INSTRUMENT ENGINEER
DUQM REFINNERY
Instrument Engineer
Duqm Refinery, L
Petrochemical Industries Company L
C
Responsible for all the Instrument and Fire Gas related activities like cable pulling, Panel Installation, JB & Instrument Installation
Responsible for the Installation of Field Instruments, Loop checking, Pre commissioning and commissioning of Sulphur, Coke, Diesel loading units and Local Control stations (LCS)
Commissioning of Field instruments from field side and update the same to Client/Management and daily activity report
Responsible for all the Telecom related activities like cable pulling, Panel Installation, JB & Instrument Installation
Responsible for As-Built Documentation and Updating of existing drawings
Handling the complete site in coordination with the client, manpower and vehicle management.
Education
Bachelor of Engineering - Electronics & Instrumentation Engineering
Annamalai University
June 2008
H.S.C - undefined
Government Boy’s Higher Sec School
2004
SSLC - undefined
Government Boy’s Higher Sec School
2002
Skills
Erection
Loop checking
Function Test
Commissioning
Start Up
Operation &
Maintenance
Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material/ machine & monitoring expenses
Managing production related tasks including planning, control & trouble shooting
Maintaining compliance with prescribed quality as well as safety standards in the organization
Additional Information
PLACE: SIGNATURE
DATE:
Timeline
INSTRUMENT ENGINEER
Gulf Petrochemical Service & Trading LLC
01.2023 - 03.2024
Instrument Engineer
Gulf Petrochemical Service & Trading LLC
11.2021 - 10.2022
SR.INSTRUMENT ENGINEER
VI ENGERG RESOURSE PVT LTD
06.2020 - 10.2021
INSTRUMENT ENGINEER
DAEWOO E&C, KNPC Kuwait
01.2017 - 12.2019
DISCIPLINE: INSTRUMENT ENGINEER
DAEWOO E&C, Abu Dhabi Oil Company
10.2013 - 10.2016
INSTRUMENT SUPERVISOR
Rotary Electrical and Instrumentation, DISCIPLINE, Rotary Electrical and Instrumentation Ltd, Exxon Mobil