MAYANK KUMAR SHARMA

• Knowledge of pipe truss; box column, curved rafter, star column and laced column etc fabrication structure for infra projects.
• Knowledge of Setting up the plant machinery layout for smooth process flow of material for better production & productivity.
• Achieved the productivity level in PEB industries 42 MAN HRS/ TON.
• Capable of attaining the company’s goal by taking challenging assignment.
• To insure optimum utilization of man, machine and material with process.
• Production planning and implementing it at shop floor.
• To meet production target given by the management.
• Implementation of “5s” and safety at shop floor.
• To provide safe and healthy working environment.
• Implementation of SOP in the process.
• Co-ordination with concerned departments i.e. store, purchase, ppc , HR etc.
• Responsibility of loading deptt according to PPC/Dispatch planning.
• Responsible for Paint shop production.
• Take part in Project review Meeting with higher management.
• Responsible for Built-up and cold form section production.
• Responsible in house development activities like kizen and development of fixtures.
• Fully responsible for job/project closing at production stage.
• Review of daily production report.
• Responsible for every month conversion cost of Built-up section.
• Mis documentation preparation.

Core Functional Strengths:-

-Planning and Production -KIZEN (Jigs, Fixtures) -Purchase Coordination
-Man/Material handling -Quality Assurance -Safety
-Engineering Coordination -Welding (SMAW/GMAW/SAW/FCAW)

• Tracking action for the availability of raw materials and the other resources for the production

• Develop weekly production status reports for Manager.

• Monitor workflow and schedules to ensure on-time delivery

• Ensure that materials and equipment are prearranged for production.

• Coordinate with Manager to develop and execute production plan

• Work with Managers to develop potential solutions to improve production performance.

• Develop effective scheduling process to achieve production objectives.

• Coordinate with production and purchasing teams to develop and maintain scheduling parameters.

• Order and stock adequate materials to avoid any shortages

• Generate production reports to Managers for critical decision making purposes

• Responsibility for shift controlling man power management.

• Responsibility for taking the initial corrective action against the problem.

• Continuous reduction in rejection and rework level.

• Providing training to associates.

• Responsible for planning for weekly as well as daily production.

• Responsible for production line balancing by proper allocation of work.

• Responsible for the recording of daily in –process data.

• Responsible for maintaining records like, inventory.

• To insure optimum utilization of man machine and material

• Production planning and implementing it at shop floor.

• To meet production target given by the management.

• Implementation of “ 5s” at shop floor.

• To provide safe and healthy working environment.

• Implementation of SOP in the process.

• Co-ordination with concerned departments.

• Responsibility of loading according to PPC/Dispatch planning

• Take part in Daily Project review Meeting.

Strengths

• Ability to work effectively while working as a Team and as well as individually

Determination to learn new

Ø Responsible for project planning, material procurement, work scheduling & execution.

Ø Planning and maintaining inventory of engineering items at optimum level to reduce inventory carrying and ordering costs, involved in capacity improvement and de-bottlenecking.

Ø Preparing MIS reports, setting up plan for resource planning for optimizing man & machine utilization.

Ø Achieving production plan as per the set targets within pre-designated time & cost parameters through optimum utilization of resources.

Ø Effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.

Ø Analysing operational problems, resolving them as well as conduct new product trials as per stipulated parameters.

Ø Process capability study and Process improvement through Statistical Process Control.

Ø Reducing the rejection rate, improving the line effectively and through KAIZEN (continuous improvement).

Ø Implement 5S so that work can be performed efficiently, effectively, and safely.

Ø Preparing all Documents as per requirement.

Ø Looking after maintenance and execution of installation and commissioning of continuous process, engineering manufacturing machinery from most reputed brands..

Ø Planning day-to-day plans, production schedules, along with resource allocation and Machine loading for optimum output.

Ø Minimizing performance bottlenecks for high productivity with maximization of men, material & machine.

Ø Overseeing production related tasks as procurement control & preliminary trouble shooting for achieving planned schedule.

Ø Accountable for preparing and reviewing weekly status report of production status.

Ø Incorporating various value engineering initiatives with aim of reducing scrap/wastage as continuous improvement process.

Ø Ensuring compliance with various quality and safety maintenance guidelines at all stages of various plant processes to achieve cost reduction, waste reduction, and better environment handling within the plant.

Ø Ensuring all the machineries work efficiently by conducting checks & measure.

Ø Effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.

Ø Planning and implementing changeovers as per production requirement, as well as for new size- received tool set from tooling area & proper inspection and prepare report for any abnormality.

Ø Reducing the rejection rate, improving the line effectively and through KAIZEN (continuous improvement).

Ø Implement 5S so that work can be performed efficiently, effectively, and safely.

Ø Preparing all Documents as per requirement.

Ø Looking after availability of steel and planning of job assignment to technicians in order to reach the production target.

Ø Build Column, rafter, mainframes, purlins, sag rods, Clits, main frame, multi gable – mezzanines, platforms, cat walkways, ladder, staircases, ceilings, doors, windows, jack beam, hand rails, pipe flashing and all type of claddings etc.

Ø Recognize, set up, and operate hand and power tools common to the welding trade, such as TIG, MIG welding machines, angle grinders and sander

Ø Analyse engineering drawings, specifications, sketches, and work orders to plan layout, assembly, and welding operations.

Ø Maintain quality for all fabrication from conceptualization to implementation and perform inspection for all painting.

Ø Awareness of project work as mentioned in tender as per specification.