Bharath Natesan
Sohar,Oman
Summary
Dynamic Operation Manager with a proven track record at Oman Aluminium Rolling Company LLC (OARC), specializing in cost reduction and process automation. Excelled in operations management and workforce motivation, achieving significant quality improvements and efficiency enhancements. Expert in quality assurance, with a knack for implementing strategic process flows and continuous improvements.
Overview
23
23
years of professional experience
Work History
Operation Manager
Oman Aluminium Rolling Company LLC (OARC)
Sohar
04.2020 - Current
- Achieved reduction in quality claims and increased volume to designed capacity
- Implemented standards, systems, and process improvements for overall plant performance
- Led product development initiatives and facilitated coordination between departments
- Successfully managed large-scale manufacturing operations, optimizing performance and efficiency
- Identified and implemented process improvements to optimize efficiencies
- Provided technical support for new products, customers, and equipment qualifications
- Monitored and improved product performance through data analysis and quality control
- Conducted root cause analysis and implemented corrective actions for quality issues
- Facilitated the generation of appropriate reports for product release criteria
- Implemented process improvements and equipment changes for productivity enhancement
- Collaborated with product managers and specialists for product development
- Utilized SAP, Excel, and other tools for data analysis and process optimization
- Conducted root cause analysis for quality issues and implemented corrective actions
- Ensured compliance with quality systems through audits and process improvements
In-Charge - Rolled Products Operations and Quality
Bharat Aluminium Company
Korba
01.2009 - 03.2017
- Improved production volume and recovery of Cold Rolled products
- Implemented process analysis and performance systems
- Maintained process and quality database for performance tracking
- Resolved quality issues, handled customer complaints, and coordinated with the sales
- Managed revamping of rolling mills and achieved cost reduction and waste reduction
In-Charge Foil Rolling Mill
India Foils Ltd
Calcutta
07.2004 - 12.2008
- Improved recovery and reduced rejection rates
- Planned strategies and schedules for maximum output
- Coordinated with maintenance for equipment reliability and uptime
Graduate Engineer Trainee
Madras Aluminium Company Limited
Mettur
05.2002 - 06.2004
- Research and development of new and pilot projects.
- Material procurement and execution of research and development projects.
- Coordinating with the external consultant and inter-departments in aluminum production.
Education
MBA -
Sam Higginbottom Institute of Agriculture Technology and Sciences
01.2012
Management Development Program -
XLRI Jamshedpur
01.2012
Bachelors in mechanical engineering -
Annamalai University
01.2002
Skills
- Cost reduction
- Process flows
- Operations management
- Cost control
- Continuous improvements
- Workforce management
- Quality assurance and control
- Procedure development
- Problem-solving
- Operations monitoring
- Planning and implementation
- Employee motivation
- KPI tracking
- Process automation
- Performance monitoring
- Performance reporting
- Health and safety compliance
Plants visited
- Gulf Aluminium Rolling Mill (GARMCO), Bahrain
- Teknik Alüminyum'un, Turkey
- Sistem Teknik Industrial Furnaces, Turkey
- Chance Aluminum, Williamsport US
- Material Science Corporation, Los Angeles, US
- Vale, Oman
- OQ Refinery, Sohar Port, Oman
- Sohar Aluminium, Sohar Industrial Area, Oman
- Hazelett Strip-Casting Corporation, Vermont, US
- GNA, Ebner Group, Vermont, US
- Bharat Aluminium Company, Korba, India
- Madras Aluminium Company, Mettur, India
- Manaksia, Kolkata, India
- Jindal Foil, Bangalore, India
- Jindal Foil, Kolkata, India
- India Foils Limited, Kolkata, India
- Hero MotoCorp, Delhi, India
- Jindal Steel Works, Mettur, India
- Novelis, Germany
- Moon Steel, Oman
- East Lake Metal, Chicago, US
- New Process Steel, Chicago, US
- Mid-south Metal
- Vortex, Tennessee, US
- United Aluminium, New Haven, US
- Trane, Tyle, US
- Nath Foils, Aurangabad, India
- SRF Limited, Indore, India
- LSKB Aluminium Foils Pvt. Ltd.
- Jindal India Limited, Kolkata
Key Deliverables
- Oversee production operations for Aluminum Rolled Products, including planning, quality control, and maintenance.
- Ensure achievement of production targets within time and cost parameters.
- Responsible for technical process control and quality assurance of rolling products.
- Optimize man and machine utilization to achieve production targets.
- Develop new process concepts for production optimization and yield improvement.
- Minimize performance bottlenecks and monitor expenses for high productivity.
- Implement plans for efficient raw material usage, labor, and equipment.
- Plan and execute preventive maintenance schedules to increase machine uptime.
- Identify and rectify equipment breakdowns through troubleshooting tools.
- Received awards for business performance, recovery improvement, and power consumption reduction.
Timeline
Operation Manager
Oman Aluminium Rolling Company LLC (OARC)
04.2020 - Current
In-Charge - Rolled Products Operations and Quality
Bharat Aluminium Company
01.2009 - 03.2017
In-Charge Foil Rolling Mill
India Foils Ltd
07.2004 - 12.2008
Graduate Engineer Trainee
Madras Aluminium Company Limited
05.2002 - 06.2004
MBA -
Sam Higginbottom Institute of Agriculture Technology and Sciences
Management Development Program -
XLRI Jamshedpur
Bachelors in mechanical engineering -
Annamalai University
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